Om Galaxy plans Vasai factory to lift capacity to 3,160 MTPA

Om Galaxy Limited plans to consolidate four Vasai mould units into a fully owned factory with annual installed capacity of 3,160 MTPA, compared with 1,146 MTPA as of March 31, 2026. The project would add 2,014 MTPA of capacity and raise the stated maximum mould weight capability from 10 tonnes to 30 tonnes.

How much will Om Galaxy’s Vasai factory capacity increase?

Om Galaxy’s proposed Vasai factory capacity is 3,160 metric tonnes per annum, or MTPA, versus 1,146 MTPA across the four existing mould units as of March 31, 2026. The planned increase is 2,014 MTPA, while the proposed production area is 183,965.67 square feet against 70,622.94 square feet currently used by those units.

The proposed capacity is about 2.76 times the March 31, 2026 level, and the new production area is about 2.60 times the current area. Om Galaxy calculates installed capacity on the assumption of adequate raw materials, skilled manpower and power supply, 300 working days each year, two eight-hour shifts daily, and no lockdown, strike or factory shutdown.

The expansion also concerns the size of moulds that Om Galaxy expects to manufacture. The company states that its current machinery can make moulds weighing up to 10 tonnes, while proposed high-tonnage equipment is expected to enable moulds of up to 30 tonnes, subject to installation and commissioning of machinery, heavy-duty cranes, specialised machining centres and multi-axis machining capability.

Which Om Galaxy operations will move to the Vasai factory?

Om Galaxy plans to relocate Manufacturing Units I, II, III and IV to the Poman, Vasai New Manufacturing Unit. Units I, III and IV operate from rented premises and Unit II is owned, so the proposal would shift the four operations to one fully owned site.

Manufacturing Unit I has 23,293.10 square feet of production area and 371 MTPA of annual capacity. Unit II has 9,768 square feet and 170 MTPA, Unit III has 26,376.20 square feet and 420 MTPA, and Unit IV has 11,185.64 square feet and 185 MTPA. Unit III currently makes pipe-fitting and industrial moulds as well as cleaning products under the WONDRA brand.

The consolidation does not include the group’s automotive or hot runner operations. OMG Auto Mould Private Limited operates a 5,920.15-square-foot unit in Vasai and a 10,404.07-square-foot unit in Pune, while Infuse HRS Private Limited has a 1,705-square-foot Vasai unit for hot runner systems, which channel molten polymer into injection-mould cavities under controlled heating.

Om Galaxy says the single-site arrangement is intended to streamline production planning and scheduling, optimise manpower and manufacturing-resource use, and improve control over quality and production timelines. Any reduction in operating and overhead costs would depend on completing the relocations and operating the unified factory under the stated capacity assumptions.

What is Om Galaxy building at the new Vasai site?

Om Galaxy is constructing a 183,965.67-square-foot building on 123,786 square feet of land at Survey No. 14, Hissa No. 3, Poman, Vasai, District Palghar. The proposed building is intended to consolidate the four mould units and provide infrastructure for additional machinery and future manufacturing expansion.

At the time of the disclosure, digging had been completed, construction of the factory building had commenced, and plinth work and reinforced cement concrete, or RCC, work for the first slab had been completed. RCC work for the second slab and other construction work were in progress, while Om Galaxy had received a full commencement certificate for the sanctioned building plan and permission from the Collector Office, Palghar.

The company also disclosed consent to establish dated December 3, 2025, and a provisional fire no-objection certificate from the Vasai Virar City Municipal Corporation dated February 13, 2025. These permissions support construction and establishment of the factory, but the 3,160-MTPA capacity remains dependent on the installation, commissioning and transfer of equipment.

When is Om Galaxy expected to start production at the new factory?

Om Galaxy expects installation and commissioning of new machinery and equipment by June 2027 and commercial production to begin in July 2027. The company expects phased transfers of machinery and equipment from existing units to start in July 2027 and to be gradually completed by July 2028.

The timetable separates the start of commercial production from completion of the full operational consolidation. This means the new facility could begin production in July 2027, while the relocation of equipment from Units I to IV would continue for up to 12 further months under the disclosed schedule.

Om Galaxy estimates capital expenditure of Rs 310.319 crore for setting up the New Manufacturing Unit. It intends to fund Rs 74.63636 crore of that amount from net proceeds, with the balance of the disclosed project cost requiring funding outside that stated net-proceeds allocation.

The proposed machinery is intended to broaden Om Galaxy’s product capability in pipe-fitting and industrial moulds, including larger and more specialised tools for packaging, industrial products and consumer appliances. The company states that such moulds can require larger dimensions, multi-component designs, deep-cavity machining, upgraded cooling systems and tighter dimensional tolerances.

What demand base would support Om Galaxy’s expanded mould capacity?

Om Galaxy’s Fiscal 2026 revenue from operations was Rs 124.0014 crore, compared with Rs 112.6612 crore in Fiscal 2025 and Rs 104.5568 crore in Fiscal 2024. Pipe-fitting mould revenue was Rs 91.292 crore in Fiscal 2026, accounting for 73.62% of revenue from operations, up from 70.55% in Fiscal 2025.

The revenue mix shows that utilisation of the proposed Vasai factory capacity would remain materially linked to pipe-fitting and building-material customers. Om Galaxy supplies moulds used in building materials, plastics and polymer processing, automotive and auto components, and industrial engineering applications, including injection moulds and blow moulds.

Automotive mould revenue declined to Rs 17.7165 crore in Fiscal 2026 from Rs 25.8214 crore in Fiscal 2025, while industrial mould revenue increased to Rs 7.5665 crore from Rs 5.0474 crore. Hot runner system revenue rose to Rs 2.6359 crore from Rs 2.3129 crore over the same period, and cleaning-products revenue was Rs 4.7905 crore in Fiscal 2026 after no reported revenue in that category in Fiscal 2025.

The company’s consolidated order book was Rs 94.42 crore as of August 15, 2026, compared with Rs 80.2754 crore as of March 31, 2026. Conversion of the order book into production, continued availability of inputs and labour, and execution of the July 2027 to July 2028 transfer plan would affect how quickly the proposed capacity can be used.

Conclusion

Om Galaxy’s Vasai project combines capacity expansion with operational restructuring: four units with 1,146 MTPA of mould capacity would be brought into an owned 183,965.67-square-foot factory planned for 3,160 MTPA. The proposed 30-tonne mould capability would extend beyond the company’s current stated 10-tonne limit, provided the planned equipment and handling systems are commissioned.

The next disclosed milestones are machinery installation and commissioning by June 2027, commercial production expected in July 2027, and phased equipment transfers through July 2028. Progress against the Rs 310.319 crore project cost, including the intended Rs 74.63636 crore from net proceeds, will determine when the planned consolidation becomes fully operational.